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The world's first intelligent AI thick film printing machine redefines key printing variables and will change the traditional printing experience based mode. Suit for LTCC、HTCC、 Pressure sensors, AMB, DBC, SOC, and conventional through-hole and hole filling printing. The concept of low pressure and digitization elevates the four core indicators of printing: stability, intelligence, efficiency, and professionalism to a new level; Visualized dynamic pressure feedback curve, real-time tracking of printing variables, bringing a new experience The continuous accumulation and summary of printing log data brings higher quality printing Printing table pressure sensing system, real-time monitoring of pressure changes on the printing table Dynamic balance correction system: The automatic balance scraper can eliminate uneven film thickness on both sides during use
Main Features:
a, Real time digital tracking and feedback of substrate pressure, screen tension, and printing pressure, achieving closed-loop automatic maintenance of printing film thickness;
b, Adopting a mechanical pressure regulation system with independent intellectual property rights to avoid film thickness fluctuations caused by traditional printing cylinder pressure;
c, The original printing dynamic balance calibration system amplifies the film thickness deviation by 100 times for adjustment. Film thickness deviation adjustment is no longer a pain point, and even warped substrates can be printed with precise film thickness;
d, Using a special mechanism allows for the use of small-sized mesh frames to achieve printing on larger surface substrates, while still ensuring film thickness accuracy and effectively reducing the cost of using the mesh;
e, Integrated through-hole and hole filling printing system, capable of multiple uses on one machine.
Technical Specification：
| Item | Technical specification |
| Maximum frame | 450×450mm |
| Maximum printing area | 250×250mm |
| Maximum printing stroke | 330mm |
| CCD alignment accuracy | <5µm（Minimum resolution of image:1µm） |
| Positioning accuracy | <1µm（Elastic compression, rigid positioning） |
| Printing accuracy | <±10µm（Affected by meshs） |
| Printing film thickness tolerance | <±10% |
| Adjustment amount of frame | x/y direction: ±5mm，center point rotation angles±0.7º |
| Automatic alignment table | x/y direction: ±5mm，center pointrotation angles±3.5º |
| Printing speed | 1～350mm/S.（Touch screen adjustment） |
| movements itinerary | 20mm （Touch screen adjustment） |
| screen Off-contact | 0-3mm （Touch screen adjustment） |
| Thickness of ceramic | 0-15mm （Touch screen adjustment） |
| Printing table lifting speed | 0.01-99.99mm/s （Touch screen adjustment） |
| Printing pressure | 0～20Kg |
| Air | 0.4-0.6Mpa,outer diameter Ф6mm |
| Size | L*W*H=1413*740 |
| Power | 1.2Kw 220V/50Hz |
1、 What is low-pressure printing
Low pressure printing refers to the process of ensuring printing quality. The printing pressure that porcelain tiles can withstand is very low;
The low-pressure printing standard defined by us: Ceramic tile pressure<10g/mm (width unit), for example: If the printed ceramic width is 100mm, the ceramic tile pressure<1000g.
2. Why do we need low-pressure printing
Ⅰ. Prevent the contamination of the bottom material of the mesh, ensure smooth printing pattern boundaries, no burrs, and no ripples;
Ⅱ. Prevent concave printing patterns, ensure full and rounded printing patterns, and improve the surface roughness of printing;
Ⅲ. Increase the printing thickness and improve the uniformity of the printing film thickness;
Ⅴ. Prevent low-strength chips from shattering.
3、 How to achieve low-pressure printing
Ⅰ. Ensure the stability of the pressure applied by scraping spores;
Ⅱ. The scraper adopts floating pressure [not limited to the downward pressure of the scraper].
Ⅲ. The scraper adopts automatic balancing [not limited to the left and right letter line locking 15]
Ⅴ. Use a mechanical pressure fully digital printing machine to monitor the scraper pressure, screen elasticity, and pressure of the printing pad in real time.
4、 Can low-pressure printing ensure consistency in printing film thickness
Ⅰ. Low pressure printing adhesive has less squeezing force on the slurry, improves the pattern indentation, and can achieve good printing surface roughness. The smaller the roughness, the higher the consistency of printing film thickness;
Ⅱ. Smaller printing indentations make the printed pattern thicker, which is why it is called thick film printing;
Ⅲ. Thick film printing refers to scanning low-pressure printing;
Ⅴ.The film thickness tolerance, can be controlled by our fully digital printing machine within ± 5%.
Product Line Solutions For Ceramic Products
